Shanghai Electric Overview

Large comprehensive equipment manufacturing group

Shanghai Electric Group is a world class comprehensive high-end equipment manufacturing enterprise, focusing on three business areas of smart energy, smart manufacturing and smart infrastructure, to provide customers with industrial grade green intelligent system solutions.

381.6 BCNY

total assets

75.000

employees

9.248

valid patents

Shanghai Electric relies on its comprehensive equipment advantages and actively lays out multi-energy storage solutions such as molten salt, compressed air, pumped storage, lithium-ion battery, liquid flow, flywheel, etc. It can provide one-stop “excellent storage” system solutions for the power supply side, power grid side, industrial and commercial side, etc.

Key success factors of Shanghai Electric BESS Systems turnkey solutions

Shanghai Electric is a BESS battery provider and a large, full-scale utility energy system manufacturer & integrator. They provide total solutions for energy generation, state-of-the-art grid systems with smart transmission lines and high quality energy storage and O&M solutions to final consumers.

Tremendous experience as leading state-owned company with over 120-year history in power generation & distribution
Very strong assets and financial background secures a fully bankable BESS investment
Absolut strong reputation in the utility scale energy business
Big references in utility scale energy projects worldwide
Clearly focused on utility scale BESS Battery system and not on car batteries
Warranties are backed from a top-rated state-owned company
Experience on design , operation and maintenance for HV and MV grid connection solutions
Serialized standard BESS solutions to meet the competitive demand of different application scenarios
Modular integration to achieve different inverter power and battery capacity combinations as fully integrated energy storage solutions
Sets leading technology trends of multi-energy complementarity and connected energy network for Solar Power Generation, Energy, Battery Storage, Wind Power, Gas Power Generation, Coal-fired Power Generation including Nuclear Power
Turnkey solution provider including design and full scope equipment supply like transforms and smart operation systems including spare part management
Intelligent and comprehensive energy storage system management platform, real-time online monitoring and control, remote operation with maintenance monitoring and fault diagnosis

ILB Helios Holding AG is an official representative of Shanghai Electric and provides with key-partners complied turnkey solutions including the design, EPC, grid connection, operation & maintenance, monitoring systems, investment solutions, leasing possibilities, insurance packages including energy trading.

Major Applications of BESS System

Energy storage can be valuable at all stages of the energy lifecycle

Power generation

  • Consumption of new energy and reduction of wind and solar curtailment
  • Electrical Ancillary Services: Peak and Frequency Regulation
  • Smooth fluctuations and tract planned efforts

Power transmission

  • Deferring investment in power transmission equipment
  • Improving power quality and reliability
  • Improving the stability of the transmission grid

Power distribution

  • Peak load demand alleviation and delay capacity expansion
  • Electricity sales and integrated energy management
  • Improving the power quality and reliability of power distribution

User Side

  • Demand side response/demand control/peak shaving
  • Local consumption of distributed energy resources
  • Critical load backup power supply

General BESS System Overview

Pain Points and Responses of Large-Scale Wind Power and PV Bases

Intermittent and fluctuating output

Severe impact on the stability of the power grid.

Imbalance in the amount of electricity

Wind and PV curtailment, electricity shortage

Smoothen instantaneous output - frequency regulation

Continuous and stable output

Balance of power generation and consumption - peak regulation

Planned grid dispatching

Use energy storage to improve the level of power consumption, solve the contradiction between supply and demand and create conditions for the innovation of multi-energy complementary mode.

Solution – Wind-PV-ESS / Independent ESS

Aplicable scenarios

  • Wind power / PV + ESS

Program Features

  • Reduce curtailment of solar and wind, smooth power output, and improve the stability of grid connection
  • Improve the planned tracking output of new energy stations
  • Millisecond frequency modulation response time for energy storage

Applicable scenarios

  • Independent energy storage power stations participate in grid ancillary services

Program features

  • Provide a variety of auxiliary services, including peak regulation, frequency regulation and voltage regulation
  • High accuracy and fast response time, up to the millisecond level

Battery Cell

High end production equipment online monitoring offline detection+6 short circuit tests + 2 helium checks to guarantee the quality of finished battery cells

Solution – Wind-PV-ESS / Independent ESS

ElitePower Air cooling ESS Solution

High Efficiency, High safety

  • Meet high power 1P application scenario, FM mainstream
  • Intelligent air cooling control strategy, optimally reduce system energy consumption
  • DC side efficiency ≥ 95.5% for Energy type

EliteCool Liquid cooling ESS Solution

Fine management, Intelligent operation and maintenance

  • Fine tuned thermal management operation strategy
  • Automatic cluster switching, highly integrated
  • Accessing the OPS system for comprehensive monitoring and improving operational efficiency
  • Single container capacity 3.42MWh, 4.56MWh, 5MWh

C&I all-in-one Solution

Standardized design. Strong adaptability

  • Standardized and modular design
  • Equipped with parallel and off grid operation and switching functions
  • Applied to high altitude, high temperature and humidity, high wind and sand, and high salt mist environments

EES Smart Management System

OPS

  • Comprehensive remote monitoring of operating parameters and status of systems and components
  • AI diagnosis-based management of station O&M work orders and related operations
  • Statistics and analysis of station performance, comprehensive performance evaluation and strategy optimization
  • The use of fault handling knowledge bases and knowledge graph to improve O&M efficiency
  • Control and encryption of communication data transmission to ensure data and system security

BMS

  • Efficient active equalization within and between battery packs
  • 1500 voltage rating designed for HV energy storage systems
  • Full-time insulation testing for accurate measurement of the system’s insulation resistance
  • Intelligent condition estimation for accurate characterization of battery status

SCU/SCS

  • Adaptable to various communication protocols, such as Modbus, IEC104 and IEC1850
  • Adaptive thermal management, load following, power distribution, cell-level management strategies
  • Fault coordination protection and handling and video linkage of the energy storage system
  • Efficient local data storage, data analysis and reporting functions
  • Support cloud access and Full-mode time-sharing transmission of operational data and status

Power Side Projects

Specification of 5MWh Battery Container System

EliteCool Liquid Cooling Solution

Multi protection & Safety and realiability
  • Adopting PACK level fire protection + automatic explosion-proof exhaust device + perfluorohexane
  • Automatic fire extinguishing system + water spray multiple progressive fire protection system, safe and reliable
  • Cluster and container fusion design, resulting in higher container strenght
Reduce investment & Increase capacity and efficiency
  • Adopting 314Ah+ battery cells, reducing user’s investment (more than 10%), reducing floor space (more than 20%), and increasing capacity and efficiency
  • Optimize PACK cooling method, lower temperature difference of battery cells (≤2.5°C), and longer system life (increased by more than 10%)
  • Optional liquid cooling module PCS, with less auxiliary power consumption and higher system efficiency
Freedom of choice & Flexibility and efficiency
  • Users can choose between a 20 foot AC/DC integrated solution or a 20 foot DC side solution
  • The AC/DC integrated solution is embedded with a liquid cooling module PCS, which operates independently with one chopstick and one unit, flexible and efficient, and increases the system’s discharge capacity by ≥5%
Fine control & Intelligent management
  • Fine tuned thermal management operation strategy (cooling, heating and self-cycling fine control), multi-stage thermal design and optimization from the cell to the system
  • Introduction of intelligent control, optimization of control strategies, intelligent control of PCS and battery system, enhancement of battery operation efficiency and reduction of on-site operation difficulties

C&I Energy Storage System (ESS)

Introduction

SMART-ONE and UNIQUE-ONE C&I ESS products are made by Shanghai Electric Gotion for industrial and commercial application scenarios, aimed to provide a solution with high-safety, high-reliability and easy scalability. These products adopt a highly integrated system design and can flexibly match various C&I scenarios. They can help relieve grid pressure through the practice of peak-shaving / energy shifting under different electricity consumption patterns. It is also suitable for applications in microgrid scenarios.

The products are divided into two types: SMART-ONE and UNIQUE-ONE. The SMART-ONE product is easy to operate and maintain and can be flexibly configured in capacity; the UNIQUE-ONE product is more compact and has a high energy density.

 

Features

Standardized & One-Piece Design
  • Modularized design, easy maintenance
  • All-in-one, plug and play, easy installation
  • Compact design, space saving
  • Remote technical support available
Seamless switching & redundant power supply
  • Dual auxiliary power supply, more redundancy
  • Seamless transition between AC & DC aux-power
Seamless switching & redundant power supply
  • Grid-connected operation, off-grid operation and grid-connected/off-grid switching functions
  • Perfluoroacetone fire extinguishing agent, immersing design, multi-level detection system
Comprehensive protection
  • Support network communication Modbus-TCP protocol
  • 3-level BMS for overall protection
  • Real-time data collection with high accuracy
Superior Performance & longevity
  • High cell consistency, low internal resistance
  • Superior thermal-management design
Intelligent O&M
  • Smart OPS clouding-service platform
  • Remote problem shooting, failure analysis report*
  • Intelligent statistical analysis, providing key information data reports
  • Remote O&M and software upgrading*

(*if allowed by local law & regulations)

Applicable Scenarios

zero-carbon industrial parks

solar-storage-charging stations

CBD centers

Data centers

5G stations

house-hold

micro-grid

mining area

power backup

city railways

System Parameter

Internal Layout

FAQ BESS

  1. 1
    What is a BESS (Battery Energy Storage System) ?

    A BESS (Battery Energy Storage System) is a technology that stores electrical energy in large-scale batteries for later use, enhancing the stability and efficiency of power grids. It enables the integration of renewable energy sources like solar and wind by balancing supply and demand, providing peak shaving, frequency regulation, and backup power during outages. BESS systems typically consist of battery modules, inverters, thermal management, and control systems, and they are increasingly vital for modern energy infrastructure due to their ability to improve grid resilience, reduce reliance on fossil fuels, and support the transition to cleaner energy.

  2. 2
    What are the key components of a BESS system?

    The key components of a BESS (Battery Energy Storage System) include battery modules or cells that store electrical energy, inverters that convert direct current (DC) from the batteries to alternating current (AC) for grid use, a battery management system (BMS) that monitors and manages battery health, thermal management systems to regulate temperature and ensure safety, power conversion systems for efficient energy transfer, and control systems that coordinate operation, safety mechanisms, and communication interfaces for seamless integration with the grid.

  3. 3
    What software we need for BESS?

    To operate and manage a BESS effectively, several software components are essential, including Battery Management System (BMS) software that monitors battery health and safety, energy management systems (EMS) for optimizing charge/discharge cycles, grid management software for integrating the BESS into the power grid, fault detection and diagnostic tools for maintenance, and SCADA (Supervisory Control and Data Acquisition) systems for real-time monitoring and control. Additionally, advanced analytics and forecasting software may be used to predict energy demand and optimize system performance, ensuring safe, efficient, and reliable operation of the BESS.

  4. 4
    What is the technical risk of a BESS system?

    The technical risks of a BESS (Battery Energy Storage System) include potential thermal runaway leading to fires or explosions, degradation of battery capacity over time affecting performance, software malfunctions causing operational errors, hardware failures such as inverter or connection issues, and safety hazards related to high-voltage systems. Other risks involve cybersecurity threats to control systems, improper maintenance leading to reduced lifespan, and integration challenges with existing grid infrastructure. Proper design, regular maintenance, and advanced safety protocols are essential to mitigate these risks and ensure reliable, safe operation of the BESS.

  5. 5
    Is the fire risk reduced with liquid cooled BESS system?

    Liquid-cooled BESS (Battery Energy Storage Systems) can help reduce fire risk compared to air-cooled systems by providing more effective thermal management, preventing overheating and thermal runaway, which are primary causes of battery fires. The liquid cooling system maintains consistent temperatures across the battery modules, reducing hot spots and controlling heat buildup that can lead to fires. However, it introduces additional safety considerations, such as the potential for leaks or chemical hazards associated with the cooling fluid. Overall, while liquid cooling enhances thermal safety and can lower fire risk, it must be properly designed, maintained, and monitored to ensure maximum safety benefits.

  6. 6
    What's the commercial risk of a BESS system?

    The commercial risks of a BESS (Battery Energy Storage System) include high capital and operational costs, which can impact profitability if energy prices or demand forecasts are inaccurate, as well as potential regulatory and policy changes that could affect market incentives or compliance requirements. Additionally, technological obsolescence, battery degradation over time, and warranty limitations pose financial risks, along with risks related to grid integration challenges and potential safety incidents that could lead to liability or insurance costs. Market volatility and competition from alternative energy solutions also influence the return on investment, making careful financial planning and risk management essential for commercial success.

  7. 7
    Make it sense to invest in BESS system?

    Investing in a BESS (Battery Energy Storage System) makes sense due to its ability to enhance energy reliability, facilitate the integration of renewable sources, and generate revenue through services like peak shaving, frequency regulation, and energy arbitrage. As the global shift toward clean energy accelerates, BESS systems offer strategic advantages by stabilizing the grid, reducing operational costs, and providing backup power. Although initial capital costs and technological risks exist, the long-term benefits—including improved grid resilience, potential income streams, and alignment with sustainability goals—make BESS a compelling investment, especially with evolving regulations and increasing demand for renewable energy integration.

  8. 8
    What are the development trends for BESS systems?

    Development trends for BESS (Battery Energy Storage Systems) include advancements in battery chemistries such as solid-state and lithium-silicon batteries for higher energy density and safety, increased focus on grid-scale deployments to support renewable integration and grid stability, and the integration of smart, AI-driven management software for optimized performance and predictive maintenance. Additionally, there is a trend toward modular and scalable designs for easier deployment and upgrades, improved thermal management systems to enhance safety and longevity, and the adoption of second-life batteries to reduce costs and environmental impact. As policies and market demands evolve, BESS technology is also moving toward greater efficiency, cost reduction, and wider application in sectors like electric vehicles, microgrids, and industrial power management.

  9. 9
    Is there any new regulation for BESS System Recycling in the EU?

    Yes, the EU has introduced new regulations focused on the sustainable recycling and lifecycle management of batteries, including BESS (Battery Energy Storage Systems), under the proposed EU Battery Regulation, which is expected to be fully implemented by 2027. These regulations aim to ensure that batteries, including large-scale BESS, are designed for easier recycling, contain recycled materials, and have clear sustainability and safety standards. They set ambitious targets for collection, recycling efficiency, and the use of recycled content, promoting a circular economy and reducing environmental impact. Compliance with these regulations will be mandatory for market access, emphasizing responsible sourcing, reuse, and recycling practices for BESS systems across the EU.

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